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My
car won't start, starts then stalls, stalls a lot while driving, or
just runs badly
you
came from Master Index > Start/Running
problems
Introduction
The
basics: How to check for spark and fuel
Symptoms
(choose the specific problem you have)
Credits to those who provided invaluable help
in the construction of these pages.
Introduction
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Starting/stalling
problems can be difficult to diagnose, since there can be many
confounding variables, such as poor maintenance, and/or cheap
aftermarket parts. With this in mind, I've decided to set up this page
by listing symptoms, along with their most likely causes. There are two
basic categories:
- Honda-specific
starting/stalling issues
- Generic
starting/stalling issues that are common to all cars, including Hondas.
By
the way, ANY
time you try diagnosing a problem, try the BASIC, cheap, easy stuff
FIRST! The
worst thing you can do is randomly throw money and parts at the car,
hoping a shotgun approach will fix it. "Spray-and-pray" usually doesn't
work.
The basics:
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A car needs
five things to
start and run:
The
first item is easily eliminated: If the starter turns
(the normal "chugga-chugga-chugga" noise when you turn the key), then
this part is
most likely fine. If all the other engine systems are in decent shape,
the engine
can be turning as slowly as 6 rpm and still start. The other items have
to be present in the right amounts, at the
right time. A failure of amount or timing in any one will prevent the
car from operating correctly. Air supply is usually a given, and usually not problematic in most cases (EGR aside).
Issues are
most likely to arise with the spark and fuel (and 90% will be spark),
so solving starting and
stalling problems should begin there, after you've made a general
inspection to make sure all hoses and wires are connected, and that the
air filter isn't clogged solid with dirt.
A
warning here before we go any
further:
If you're using an aftermarket distributor cap, rotor, igniter, coil
and/or plug wires, be aware that quality is variable and they are
unlikely to be anywhere near OEM standard, even if they're sold as
"premium". There's a reason such parts are cheaper. Poor-quality
aftermarket parts can (will) cause their own problems that can greatly
complicate diagnosis of starting problems. For the little extra cost,
new OEM is always the safest. Also,
never crank the engine with the
plug
wires removed, or with the distributor cap off, except for brief (very
brief) testing purposes. Doing so can overheat and damage the
ignition coil.
The
symptoms:
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to
top of this page
Click one or all that apply:
(Causes marked with an asterisk * are the most likely ones you'll
encounter)
You turn the key to
START, and all you hear from under the hood is a "click" or
"click-click-click...", or dead silence
Car cranks (you hear chugga-chugga from under the
hood), but it never feels
like it wants to "catch" and fire up
Car cranks and feels like it sort of
"catches" once in a while, but never actually gets running
Car starts when cranked, but stalls
as soon as you release the key. Will restart if you let it sit a while
Car cranks, starts, but runs poorly
and roughly, then stalls
Car starts and runs fine, but once on the move
stalls suddenly and randomly. It restarts with no trouble
Car is fully-warm, stalls suddenly while
driving,
then won't restart unless you let it cool down for a while
Car starts, runs, but runs poorly
with low power and lousy gas mileage. Smoke or raw-fuel smell may be present
You turn the
key to START, and all you hear from under
the hood is a "click" or "click-click-click...",
or dead silence
back
to
Symptoms
Honda-specific
Ignition switch
Generic to all cars
*
Battery
discharged
* Battery internally shorted (dead silence only)
* Battery positive/ground cables dirty, frayed,
loose, or disconnected
* Starter defective or worn
Fuse/fusible link blown (dead silence only)
* Poor
maintenance,
neglect, incorrect servicing
Starter
solenoid bad
Car
cranks (you hear chugga-chugga from under the hood), but it never feels like it wants to
"catch" and fire up
back
to
Symptoms
Honda-specific
Igniter
Coil
PGM-FI Main Relay
Distributor rotor resistor blown
Dirty/worn
distributor cap
Generic to all cars
Spark plug wires old and leaky
Poor
maintenance, neglect, incorrect servicing
Ignition
wires disconnected or installed incorrectly
Engine
flooded with
fuel
Out of gas (don't laugh, it happens more often than you think)
Low or no fuel to injectors
Timing belt incorrectly installed
Dirty or oil-soaked spark plugs
Car cranks and
feels
like it sort of "catches" once in a while, but never actually gets
running
back
to
Symptoms
Honda-specific
Ignition switch
Generic
to all cars
* Spark plug wires old and leaky
* Poor
maintenance,
neglect, incorrect servicing
Engine
flooded with fuel
* Low fuel pressure to
injectors
Dirty or oil-soaked spark plugs
Car starts
when cranked,
but stalls as soon as you release the key. Will restart if you let it
sit awhile
back
to
Symptoms
Honda-specific
* PGM-FI Main Relay
Ignition switch
Generic
to all cars
none
Car cranks,
starts, but
runs poorly and roughly, then stalls
back
to
Symptoms
Honda-specific
Coil
Generic
to all cars
* Spark plug wires old and leaky
* Poor
maintenance, neglect, incorrect servicing
Engine
flooded with
fuel
EGR valve stuck
open
Dirty or oil-soaked spark plugs
Car starts
and runs fine, but once on the move stalls suddenly and randomly. It
restarts with no trouble
back
to
Symptoms
Honda-specific
* Ignition
switch
* Igniter
Coil
Loose wire
Generic
to all cars
Loose wire
Car is fully
warm, stalls
suddenly
while driving, then won't restart unless you let cool down for a while
back
to
Symptoms
Honda-specific
Ignition
switch
* Igniter
* Coil
Loose wire
Generic
to all cars
Coil
Loose wire
Car starts,
runs, but
runs poorly with low power and lousy gas mileage.
Smoke or raw-fuel
smell may or may not be present
back
to
Symptoms
Honda-specific
Coil
Generic
to all cars
Coil
* Spark plug wires old and leaky
* Poor
maintenance,
neglect, incorrect servicing
* EGR valve stuck
open
Timing belt
installed incorrectly
Dirty or oil-soaked spark plugs
Battery discharged
(use your browser's "Back" button to return to
where you were)
Most
people
think that if they check the battery's voltage and they get around 12V,
that the battery' is charged up. It
may NOT be!
A standard automotive lead-acid battery measures 12.65V at room temperature. If you
get less than that, it's not charged properly.
Test it using Bill Darden's famous Battery FAQ advice:
http://www.uuhome.de/william.darden//carfaq.htm
Battery positive/ground cables dirty, frayed, loose, or
disconnected
-or-
Starter defective or worn
(use your browser's "Back" button to return to
where you were)
Easily
diagnosed:
Turn the
headlights on. Go stand up front while a helper cranks the
engine.
(If you have no helper, use the interior dome light as your tell-tale.)
When key is
turned to START:
- If the lights do
not dim
at all as key is turned, then no
power is getting to the starter. Cables/connections are dirty,
loose, disconnected, frayed or broken.
- If the lights
dim to nothing as key is turned, battery is
low, and/or the cables are in poor condition, or the starter has
excessively high internal resistance.
- If lights dim
only slightly as key is turned, then starter is
defective or worn (if it's turning very slowly).
By the way, it's
normal for the lights to dim slightly as the starter operates. If the
starter sounds like it's otherwise working normally, then you can
disregard slight dimming of the lights.
You can check the starter's internal resistance with an inductive
ammeter. Any more than a couple of hundred amps means starter motor
trouble.
A "click" or "click-click-click" means the solenoid is trying to grab
and hold, but it can't. If it can't, the motor can't turn, since it
gets its current through the connected solenoid. A solenoid that won't
grab is either defective or the battery is too discharged to allow it
to grab.
It's easy and
cheap to disconnect the battery ground cable and the live feed to the
starter, and clean all the connections back to bright metal. Don't
forget the engine-to-chassis ground cable! If this gets broken,
it can cause
starting electrical problems in itself.
Engine flooded
with fuel
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A "flooded condition" may be accompanied by wet spark
plugs, and/or a strong fuel smell from the exhaust while cranking.
Occasionally,
injectors leak. It's somewhat rare,
but it does
happen. No-starts due to this seem most often to occur after the car
sits overnight. Brand-new
injectors will sometimes
need to wear in, to "seat" properly. Older cars, especially those not
driven much, that have had poor maintenance, or that have been allowed
to run out of gas once too often, can have gummed-up injectors whose
pintles don't fully seal the spray hole when closed. When this happens,
the fuel/air mixture in the cylinders can become so
rich that the spark plugs have trouble igniting it.
Flooding can also happen if the ignition wires
are in poor enough condition that they fail to allow the spark plugs to
ignite the fuel in the combustion chamber.
The cure? Push the
accelerator pedal to the floor and hold it there while cranking. The
computer recognizes your action as an attempt at clearing a flooded
condition,
and shuts off the injectors. You might have to crank for a minute for
it to work its magic. This method is listed in your Honda Owner's
Manual.
If your flood control worked and the car started, run some high-octane
gasohol (Sunoco 94
is good) for a couple of tanks, or add a bottle of Chevron Techron
(about $12) to a tank of gas. It may be just enough to clean up
marginal injectors.
Spark plug wires old and leaky
(use your browser's "Back" button to return to where you were)
This
subject really ought to go in the "Poor maintenance" section, but
it's prevalent enough that I thought it needs its own writeup.
Spark plug wires
have a hard job. They must reliably conduct 30,000
volts or so to your spark plugs from six to 60 times per second. They
have to do this no matter the weather, heat, or vibration under your
hood. Keep in mind that modern plug wires don't actually have a solid
wire inside, but a sort of carbon paste, which is easily damaged from
mishandling. An actual copper wire would cause too much radio
interference, and your favorite music would be inaudible.
Usually the
first thing to go bad, at about five to seven years or so,
is breakdown of the insulating rubber. Once this happens, moisture will
seep into microscopic cracks in the rubber and provide a leak path for
the current before it manages to reach the spark plugs. You've probably
gathered by now that problems involving old wires would show up mostly
in wet or humid weather, and you'd be right. This gives us a clue to
diagnosis, and a clue to a solution.
Diagnosis:
- On a DRY day, start the car and warm it up so the idle is
where it would normally be when warm. Get an old Windex sprayer bottle
and fill it with plain tap water. Now spray the wires from end to
end until they're dripping. Any change in the engine's note?
If the
idle drops, those wires are toast.
- On a very WET day (we're assuming the car won't start, or
starts
hard), wipe off the wires end to end with dry paper towels and spray
liberally with WD-40. Don't worry. WD-40 won't
harm your wires. The "WD" stands for "Water Displacing". It was
originally developed for exactly
this sort of thing.
If the car now
starts, the wires are bad and need replacing.
Cure:
- Replace them! With OEM (wires from the dealer) every four or five
years.
Yes,
I know OEM seems overpriced compared to what you can get from the
aftermarket, but what's reliability worth to you? Wires need to have a
certain specified resistance to play nicely with the other components
of your ignition system. Bad wires (and other interruptions of HT
current flow) can kill your coil,
and aftermarket wires can break down much faster than OEM. Resistance
should be below 25,000 ohms for most Honda wires. Honda does
not specify a minimum.
You can test
your wires with a Volt/Ohm Meter. When you do, wiggle the
wire around while testing to make sure there are no spikes in
resistance caused by dead spots in the carbon core. VOM testing will
not flush out bad insulation though. Only the diagnosis steps above
will.
Poor
maintenance, neglect,
incorrect servicing
(use your browser's "Back" button to return to where you were)
Now
THIS is one big, BIG, BIG
subject, encompassing everything from running out
of gas, to old plug wires, to failure to
change the engine oil and
other fluids, to use of
cheap aftermarket parts.
I
was going to use this section as a pulpit to excoriate those who would
be so irreligious as to generally maintain their vehicle improperly,
but thankfully for you I've successfully resisted that impulse.
I've limited my comments to those specific issues that prevent your car
from going vroom when you need it to go vroom for you.
So...what
sort of neglect/abuse makes your car not start or run?
- Letting your
high-tension, or "secondary", ignition components get old.
This
is the
#1 reason for starting
problems. Old spark plug wires will leak
current off to ground before
the plugs, leading to hard starting, or no starting, especially in the
wet. Inability of the system to correctly jump the spark plug gap will
force inappropriate ground paths through other secondary ignition
components, such as coils, rotors and spark plug insulators, destroying
them as well. Old wires
can also cause misfiring under load. Replace your wires, cap and rotor
every four or five years. With OEM.
- Allowing the
battery to
go flat.
Each time you leave your headlights on and drain the
battery, it shortens its life dramatically. Draining the battery also
puts great strain on the alternator as it attempts to recharge the
battery once the car's going again. This strain will severely shorten
the alternator's life. Alternators are meant to keep a good battery
fully-charged. They are NOT trickle-chargers.
- Allowing the car
to run
out of gas.
Each time this happens, the injectors and everything
behind them develop a bit of gum. Eventually, that gum begins to
interfere with proper delivery. Flooding is one result.
- Regularly
letting the
gas tank level get, and stay, low.
Low fuel level means more air
in your tank. More air means more water, as moisture is a part of the
atmosphere. That moisture will condense in your tank, run into the gas,
get picked up by the fuel pickup, and cause rust and scale in your fuel
system, also interfering with proper fuel delivery. It
can cause frozen or corroded fuel lines, frozen or corroded fuel
pressure regulators, corroded injectors, and a no-start
condition. Dirt is not your fuel system's greatest enemy, water
is. Fuel filters will NOT remove water!
- Aftermarket
components.
Oh, suddenly I hear objections from the audience! What's that you say?
"Aftermarket parts are just as good, and cheaper than OEM", you say?
Well yes, some of them are. I even have a couple of aftermarket parts
on my
own car. But the overwhelming majority of aftermarket parts, whether
new or remanufactured, are of very much inferior quality to OEM, and
can cause cascading failures of
other components. There IS a reason why aftermarket is cheaper!
Aftermarket ignition components are almost at par with aftermarket
brake parts for causing problems. Do not use aftermarket ignition
components.
- Inept, or
incorrect,
servicing.
Remember item #1, about letting your high-tension parts get old? Well
you can destroy your ignition even as you earnestly attempt to fix it.
It's easy to do: just remove the plug wires, or even the entire
distributor cap, then crank the engine over with the key. Your coil
will be the first casualty, and your car will not run until it's
replaced. Oops!
Low fuel-rail pressure
(use your browser's "Back" button to return to where you were)
Quote from John
Ings, founder of this FAQ: "The
normal 2-second fuel pump run [when turning the key to ON] is only
sufficient to pressurize the
fuel rail if it's already full of gas. If the system is empty (you just
changed the filter, an injector is leaking, etc.) then it can take a
dozen ON/OFF cycles of the key before the rail fills up and the
injectors get gas under pressure. By that time, if you've been turning
the engine over, the battery is flat!"
Credits
(use your browser's "Back" button to return to where you were)
Some
credits are in
order
here. Some individuals have helped mightily in providing information
for these pages. In no particular order are: Jim Yanik, Curly Q Links, remco,
motsco,
jim beam, Graham W, Kevin McMurtrie, jpoy, Randolph, tomb, Mike
Pardee, Matt Davies, KC Casey, (and one person who
wishes not to be named, but has been by far the primary source and
force behind the igniter pages). Hope I got everybody. Thanks to
one and all. Your input
makes
all this possible.
EFI Main Relay
(PGM-FI Main Relay)
back
to top of this page back
to Start/Running problems
On
older Hondas, this is
the most likely cause aside from the ignition switch. Testing and
fixing is involved enough that it needs its own pages.
The
Main Relay will click three times during the starting process. When
problems arise, one of those clicks (usually the third) is missing,
making those clicks a handy diagnostics tool.
If
you consistently
hear/feel all
three clicks, the Relay is fine. DO NOT REPLACE IT.
- Turn ignition to ON (but not to START):
Click 1
- Check Engine light goes off: Click 2
- You now turn the key to START: Click 3
The
most common symptom
is that you crank, the engine starts, but as soon as you let go of the
key, it stalls. If you listen carefully, you'll hear the clicks as they
happen. If your ears are poor, or surroundings are noisy, reach behind
the dash and put your hands on the relay to feel the clicks. A
description of the clicks and when they occur is found under "How does
it work?".
Where
is the PGM-FI Main Relay and what does it look like?
How does it work?
How does it break?
How can I
test it?
How
can I fix it? (1) (external link)
How can I fix it? (2)
Bad igniter back
to top of this page back
to Start/Running problems
Where
is the igniter and what does it look like? (part I) (external link)
Where
is the igniter and what does it look like? (part II)
How does it work?
How does it break?
How can I test it?
How
do I replace it?
Bad coil back
to top of this page back
to Start/Running problems
Where is my coil and what does
it
look like?
What can cause a coil to fail?
How do I know it's bad?
What does it look like when
the coil goes bad?
Honda's ignition system is a very conventional variant of Charles F.
Kettering's original design from 1908 (click
here to see Kettering's original patent sketch). The coil is
charged by current admitted by the igniter (see
above). The igniter
then breaks the current, and according to laws of physics, an enormous
voltage results, which fires the plugs. For more on the Kettering
system, Mustang
Sally's is the place to go.
What can cause a coil
to fail?
In a
word, heat.
The old-style cylindrical, oil-filled coils (as mated to Kettering and
early electronic systems) would withstand pretty much anything so long
as they were protected from vibration. You could easily subject them to
the sort of electrical abuse that will kill modern "potted" solid-state
coils.
Once the igniter (or points) breaks the current from the battery and
20,000 volts are created on the high-tension side, it cannot simply die
where it is. It HAS to go someplace. Specifically, this
means that the
high-tension side
(or "secondary
side")
of the
ignition (rotor, cap, wires and plugs) MUST be in sufficiently good
condition to allow that current to travel to the spark plugs and jump
the gap there. The entire ignition
system and all its parts are designed with no other purpose than to
strike an arc across the spark plugs' electrodes, allowing the
electrical energy to be dispersed in the sparking action.
Now what
happens if the current can't
go to the spark plug gap? What if the wires are disconnected or the cap
is off? It tries to find a ground someplace else, that's what. It can
dissipate into the air or into the oil of an old-style coil, or it can
expend its energy heating up its own iron core, or it can try to burrow
its way into its own insulation. Any of these things generate heat, and
lots of it. The old oil-filled coils would act as heat-sinks, and were
able
to absorb lots of heat before failing. Modern solid-state coils have
far less tolerance for heat, so stranded current is far more likely to
overheat and destroy the insulation.
Once the heat has damaged the insulation, the coil is wrecked. Current
will tend to follow that path through the damaged insulation even once
the proper path has been restored. You can actually see the damage heat
can cause if the lighting is juuust right. See a picture here of an
excellent pic showing that damage.
Now, having said the paragraphs
above, it is true that your coil will
withstand brief abuse, such as pulling a plug to test for a misfire.
For brief moments the spark can
dissipate into the air, or
leak flux into heating the iron
coil core, but continued
abuse or poor maintenance will overheat the coil enough that it will
eventually die. So keep your "testing" to a minimum!
A common problem is a car that will not start in the wet. Usually
that's due to plug wires that are too old. When the wires get old,
their insulation begins to break down, and coil current finds a
persistent ground through the insulation of the wires. You can wipe
them off, and this may improve things, but replacement is the only sure
cure. Unfortunately, a proper fix usually involves replacing the entire high-tension side, plugs, wires,
cap
and rotor, since each part may have had a partial ground
established through it. If you replace only one part, you run the risk
that current will still be leaking off through another part. And ground
CAN be established through ANY part that carries the secondary current,
even if it's made of plastic or rubber.
Dirt and carbon
tracking inside the distributor cap will have the same grounding
effect, preventing current from going where it should, even when the
coil is working fine, so check all that before condemning the coil.
The ignition system is a hard-working and finely tuned system that is
designed to last many tens of thousands of miles without significant
wear. Honda's engineers ensured that all the parts they designed or
specified will play nicely together. Parts that are left installed
beyond their useful lives will eventually wreck the coil. Aftermarket
parts may or may not have build quality or electrical characteristics
that are compatible with the rest of the Honda system, and often
destroy other components. Such as coils.
Poster
J. Poy has recently had an interesting experience with
aftermarket parts that appear to have wrecked the coil in a 1991
Integra. More pictures there, so a separate
page for that.
With a bad coil, you'll get no spark, just like a bad
igniter, or a
weak spark.
First thing is to check for spark, to make
sure you're not actually getting any. Coils can work fine when cool,
but then refuse to work properly when hot. Letting the car cool down
wil allow the coil to work again, which is annoyingly similar to igniter failure.
Collected from
rec.autos.makers.honda is
How to tell if
your coil is bad, from
Rob Relf:
"The
simple test to diagnose most no-spark conditions is this:
Connect a dwell meter to the negative coil terminal and to
ground. Crank the engine: No dwell, [likely a] bad igniter; Dwell
but
no spark, [likely a] bad coil.
"Many coils are ruined by cranking the engine with the cap off or the
plug wires disconnected. The high voltage seeks a path and it is
often through the plastic shell of the coil. Once this path is
established it will always want to go that way and results in a spark
too weak to start the engine."
If you don't have a dwell meter, an ordinary Radio Shack 12V bulb will
do for a test that's
also used to check the coil.
Note about paragraphs above: The coil wires do NOT have to be
disconnected to perform this test, but:
Never allow the coil to receive
power from any source without
grounding its high-tension lead!
How do you prevent coil damage and starting problems due to
secondary-side parts problems? Maintenance.
Replace all the parts at
regular intervals. With OEM.
Cap, rotor, wires: Replace every five years.
Plugs: Replace every two to five years.
If you like, you can listen to the naysayers who say "plug wires last
forever", or that "my Brand-X aftermarket parts are just as good as OEM
and cost half as much". But just remember, they won't have to help you
pay for that damaged coil, or help you troubleshoot a starting
problem, or rescue you when you're stranded in the middle of nowhere in
a snowstorm...
Ignition
switch back
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to Start/Running problems
Newer
Hondas ('94 and up)
are prone to ignition switch failure. Earlier cars are getting old
enough that simple wear and age are enough to begin causing problems.
If the switch is failing, you
may not hear any clicks at all from the Main Relay, and you would
mistakenly think
it's that. Other symptoms are similar to those of a failing Main Relay.
There was a recall
on ignition switches for certain years (1997 and up).
Here is the TSB on that recall.
A giveaway for a bad
ignition switch is the behavior of the dashboard warning lights when
the car stalls, or when the key is first turned to "II". If the switch
is bad, the oil, brake, charge and other warning lights will NOT come
on. A quick-and-dirty test that is intended to point up a switch that's
going bad is this: Turn the key to the start position. As soon
as the starter starts to turn,
let go of the key, allowing it to snap back to the run position. If the
instrument warning lights go out as the switch rotates back, the switch
is bad.
The
ignition switch
actually consists of two parts: 1) The lock
cylinder,
and 2) the ignition switch
itself, installed at the opposite end from the key, and held by two
small Phillips screws. The images here are from the factory manual and
are for the '91 Integra, but will hopefully be close enough for
reference on later vehicles that still have non-chipped keys. Here is a page from the factory manual,
showing a diagram of the ignition switch.
Two
warnings:
- Make
sure your "starting
problem" isn't actually due to a worn key! Keys do wear, and when they
do it can cause all sorts of odd problems that can be easily
misdiagnosed as lock/switch problems. At the very least, it's a good
idea to
get a new key made from a good original master, or order a new one from
the dealer before tearing your steering column apart.
- A
too-heavy keychain can cause the switch to rotate ever so
slightly, just enough to kill the power. Try removing the ignition key
from your keyring so there's nothing dangling, then see if the stalling
still happens.
If
you've already tried these or your key is still good,
keep reading...
E.
Meyer tells how know if your ignition switch is bad:
- The surest way is to take it off and pop
it open. The burned
contacts are a
- dead give away. It is screwed to
the back of the ignition key
cylinder with
- two small Phillips screws. The
other end of the cable plugs into
the fuse
- block.
- When it is starting to fail, the "run"
contact will overheat and open,
- causing the car to stall. A usual
symptom is the dash will also
go dark
- when it dies (no warning lights, no shift
indicator, nothing).
Attempts to
- restart usually result in the engine
starting and running while you
hold the
- key in "start" and it immediately shuts
down as soon as you release the
key.
- Wait five or ten minutes for the switch
to cool down and it will start
and
- run normally until the "run" contacts
overheat again. The cycle
gets more
- frequent as time passes, until it just
won't run at all.
- Some people have reported they can get it
to run for a while by
holding
the
- key between "start" and "run" - try to
find the sweet spot where it
[the engine] keeps
- running, but the starter doesn't.
Kevininiowa has supplied some
great data on replacing the switch. He has also included very
educational photos of the bad switch itself.
Click here for that page.
How to check the ECU
for correct operation
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where you were)
Just observe the action of the Check Engine light.
When the ECU is behaving normally, the Check Engine light will work
this way:
- Turn the
ignition key to II.
The Check Engine comes on for two seconds (fuel pump will run for those
two seconds).
- After two
seconds it will go off.
- The light
should thereafter stay OFF unless you move the key back to I or 0, then again to
II.
- When you
finally turn the key to III to engage
the starter, and after the engine starts, the Check Engine light should
STAY OFF.
If the Check Engine does EXACTLY what's listed above, the ECU is fine,
regardless of whatever other problems you may experience. If the fuel
pump fails to run during the two seconds of Check Engine illumination,
the PGM-FI Main Relay may
be bad.
If the Check Engine light does ANYTHING other than the above, something
may be wrong with the ECU.
See here for much, much more
detailed info
How to check to see if your timing belt
is broken or has slipped
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DO NOT remove the distributor cap to
watch the rotor turn. You will destroy your coil. If for some reason
you must do this, unplug the distributor's electrical connector block,
so power cannot reach the coil.
To
check for belt breakage, remove the oil filler cap, and either turn the
engine over by hand with a wrench, or crank the starter. If you look
down the oil filler hole, you'll be able to see the camshaft. If the
belt is still whole, the camshaft will turn when you turn the
crankshaft. Watch your clothes, oil may splatter.
Much more common than actual belt breakage
is slippage, where the belt
jumps a tooth. For this you will need a timing light. Since the
distributor is mounted to the camshaft, any belt slippage will manifest
as severely mistimed ignition. Normally, when cranking, ignition should
be slightly retarded from the normal position but still before TDC. If
the belt jumps a tooth, timing will be after TDC.
If the timing is extremely far off, it is possible for the valves to
hit the pistons and get bent, which means a head off repair. If you
suspect that this is the case, check the valve clearances. If one or
more is much, much bigger than spec, a bent valve is likely.
How to check for spark
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Spark problems make
up almost 90% of starting/running problems. Luckily, it's very, very
easy (falling-off-a-log easy) to check to see if you have spark.
Unfortunately, any checks kind of require that you have a helper to
turn the ignition key while you watch what happens at plug level. WARNING:
Never crank the engine with
the
plug
wires removed and ungrounded,
or with the distributor cap off and ungrounded, except for
brief (very
brief) testing purposes. Doing so can overheat and damage the
ignition coil. This test
grounds the spark plug,
and ungrounded intervals are short, so you're OK here.
A
good spark is blue or yellow.
A bad one is orange to red.
However... it depends on how you checked it. Keep reading.
It's
always best
to check for spark in a dark area, like a garage with the lights off,
or at night. The darker the better. At night, a good spark will be purply-blue with the normal spark plug gap. In daylight
it may be difficult to see at all, but you'll sure feel it!
To start,
you'll need a spare spark plug. Go to your favorite
auto parts
emporium and buy a spark plug. Any plug that fits your car. In this
case, you can throw any quality concerns happily out the window and buy
the cheapest thingy that fits your motor. All you need is something to
stick into the plug wire you pull off your installed spark plug. If it
will convey a spark, that's all you need. Actually,
even any old, used (but not too used) plug
you may have lying around will do as well.
 |
Some suggest bending
the plug's electrode so as to increase the gap to make the spark easier
to see. This
is OPTIONAL, but does help when attempting to see the spark in bright
daylight.
You don't have to increase the plug gap to see the spark, If you bend
the gap so as to open it up (like in the picture) to make the spark
easier to see in daylight, the spark will be more visible, but will
also be yellower in color. If
you see a yellow spark with the big gap, don't panic. The bigger the
gap, the yellower the spark. |
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Now take your plug
and
install
it into the nearest convenient plug wire, which has necessarily been
disconnected from its normal plug.
Touch the assembly to a convenient ground so the current has somewhere
to go once it jumps the gap. Here I'm using a valve cover hold-down nut.
If you do this with the engine running,
you will receive shocks as you insert the new plug and hold it to the
valve cover nut. Once you touch the plug to the nut, the shocks will
stop. They hurt, but do no harm! Unless you have certain medical
conditions, I guess.
|

|
Alternatively, if you wish
not to
use a spare spark plug or can't get hold of one where you are, you can
simply hold the spark plug cable end close to an engine ground and have
your helper crank the starter. (Don't worry; no damage will result from
this short-term test of only
a few seconds.)
Hold the plug wire as close as you can to the hold-down nut or other
grounded object, but make sure you're still able to see the spark's
arc. The spark will have to jump a very large gap with this method
(over an inch), so it won't be purply blue, but will be a deep yellow.
If there's no spark at all, or it's intermittent, or red and very
quiet, then you've got a spark that may be too weak to start the engine.
A bad battery or starter can cause a weak spark. The starter ends up
drawing so much current in an attempt to turn that there's not much
left for the ignition system. The dome light test
will help find that out.
If you see the correct spark appearance, and you see it at all plug
wires, then your spark is fine.
|
Yet
one more way to check for spark (although this one will tell you
nothing about the quality of
the spark):
If you have an inductive timing light, simply clip the pickup to each
plug wire in turn and see if the light flashes. If it does, you've at
least got some kind of power coursing through there, which ought to be
enough to help the car start.
How to check for fuel
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where you were)
Firstly, let's restate: 90% of starting problems have to do with
the
ignition. Go make 100% certain that's OK
before you play any sort of
blame-game against the fuel side.
Secondly, fuel delivery trouble is usually
flagged by a Check Engine light (MIL) and an ECU/ECM error code.
Injector
non-function is usually the PGM-FI
Main Relay. If the Main Relay malfunctions, either the fuel pump won't run or the
injectors will not receive power.
Checking for
fuel with a carbureted car or an older car with throttle-body
(dual-point)
injection:
(First, do make sure the engine isn't flooded...)
Iit's easy to
see if fuel is being delivered. Just peek
inside the throttle body while you crank. Gas ought to be being visibly
sprayed into the throttle body. If no gas is present at all, you've got
a no-fuel situation. Sorry to sound obvious, but do check to see if
there is actually gas in the gas tank. You'd be amazed how many people
run out of gas and figure there must be something wrong with their car.
If you definitely see no fuel being delivered, put some gas into a
small cup, and pour it very slowly into the throttle body as you crank.
If the car now starts, you know for sure gas isn't getting to the
carb/throttle body.
If this is a carbureted vehicle, make sure you're holding the choke
plate open (at the very top of the air horn) with your fingers, then
pump the throttle crank and see if
the accelerator pump is delivering a shot of gas. If it's not, there's
a problem.
The opposite can happen too, where too
much gas is sprayed in. You'll recognize this by the fact that
gas is literally dancing on the brass-colored throttle plate and is
dripping off the edges. The exhaust will smell weird, idle will be
high, and your gas mileage will be terrible.
Checking for
fuel delivery to multi-port injected vehicles
(no injector in the throttle body):
(First, do make sure the engine isn't flooded...)
If you have a good spark, but suspect that fuel is not being
delivered, get a can of Starting Fluid
from your favorite auto parts emporium. With the air hose disconnected
from the throttle body, and with the throttle plate held part-way open
either by hand or by your helper pressing the gas pedal part-way, spray
starting fluid into the throttle body
while cranking. If it now starts, you have a fuel delivery problem.
Fuel is delivered to the injectors via the fuel pump. In order to
achieve the correct spray pattern at the injectors, it has to hit the
injectors at the correct pressure. That means the fuel pump must run
(of course), and must pressurize the system to its operating pressure
(roughly 35-40 psi). A fuel pump in good shape is capable of sending
far more fuel to the engine than it will ever need. The pressure itself
is controlled by the regulator, which bleeds off excess gas back to the
tank to prevent the system from over-delivering fuel.
The sequence is this (for return
systems):
- Pump operates;
- Fuel passes through the pump check valve;
- Fuel goes through
lines to the filter;
- Fuel passes through filter, past the pulsation
damper into the fuel rail;
- Fuel that's needed sprays through the
injectors as the ECM operates them;
- Excess fuel passes through the
pressure regulator and is returned to the fuel tank;
- Repeat from #1.
(Returnless systems have the
pressure regulator in the fuel tank, so excess fuel is returned to the
tank before it even leaves it.)
What to check,
in order, from the tank up to the engine:
Anything that goes wrong with any part of the fuel system will result
in delivery problems.
Start with the pump, and continue downstream. You can do the following steps
backwards, if you like, from fuel pressure regulator back to the pump.
Your choice.
| Pump: Is
it running? When you first turn the key to II (ON), the ECM and Main Relay cause the pump to
run for two seconds. If you listen very carefully, you can hear
it hum while the Check Engine light is on. A fuel pressure gauge will
tell you for sure if the pump is generating correct pressure. It's
plumbed into the service bolt hole that located on top of the fuel
filter's outlet. If you haven't got a gauge, clean off the service
bolt, loosen it one turn and see if fuel seeps out (have a rag handy).
If it does, at least some fuel pressure's getting through the filter.
But is it enough? Only a gauge will tell you for sure, but there are
some things you can try further on in this article... |
 |
Pump check valve:
The fuel pump check valve is supposed to keep the pressure from
draining back to the tank when the car is shut off. If it happens to
stick, pressure will bleed down and the pump will have to work to boost
it back
up again. Turn the key from 0
(OFF) to II (ON) a dozen
times in a row (leaving it in II
until the Check Engine light goes off) will compensate for any problems
with the check valve. If the car now starts, the check valve becomes
one of your suspects.
In case you were wondering, the pump runs at all times while the engine
is running.
Filter:
Crud can build up in the fuel filter, especially if the fuel tank is
regularly kept at a low level. Water can enter the lines and freeze in
the winter, blocking things solid. If you have no fuel pressure gauge
and are unsure of the age of the filter, replace it.
Fuel rail:
If you've discovered fuel's getting past the filter, it's time to look
further downstream. checking the fuel rail itself is difficult without
removing it. However, you can remove a spark plug (make
sure the wire is grounded to the engine or chassis so as not to cause
damage to the coil!! or pull the ignition fuse), then crank the
engine over. If fuel is
being delivered, you may see (or smell) it being sprayed out of the
spark plug hole as you crank. If there's no gas smell at all, then you
know no gas is present at the injectors. Even if there is gas, there
may not be enough to fire the engine up.
Note: If you've just
replaced the filter, or have run out of gas, it may take up to a dozen
key on-off cycles as outlined above to boost fuel pressure back to the
correct level.
Injectors:
Not really possible to check these by eye without pulling the fuel
rail. Generally speaking though, plugged injectors are not likely to
cause a no-start, but more likely to cause driveability problems once
the car's running. If the injectors are not actually functioning, they
won't make a click noise, and this can be determined with a mechanic's
stethoscope. Most of the non-functioning injector problems I've come
across involve the Main Relay,
and the Check Engine light will come on while cranking.
If you suspect your driveability problems are due to dirty injectors,
running a can of Chevron Techron additive to a tank of gas might help,
as may a Motorvac service. If
Techron isn't available in stores in your area, you can try a few tanks
of super-premium gas, which may have more detergents than your regular
fuel. These things will also help reduce heavy valve-face deposits,
also a cause of driveability problems.
Pressure
regulator: This device can freeze with water and plug up. Its
spring can get weak, allowing too much fuel to return to the tank too
quickly, presenting too little fuel pressure to the injectors. If all
your previous checks turn up no problems, do two things:
1) Disconnect the return
hose
from the regulator, and place a length of spare fuel hose from the the
regulator's outlet to a jar. Now crank. Is fuel shooting into the jar?
Then the regulator is at least passing fuel. But is it passing enough?
Step 2 will help determine...
2) If you suspect too low
pressure, get a pair of pliers, and pinch the return hose shut with
them. This will force injector pressure higher by preventing a weak
regulator from bleeding off pressure. |
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And
a final gotcha, just to keep you on your toes:
I encountered an odd one recently: An owner had replaced his fuel pump
and the car wouldn't start. The Check Engine light wasn't coming on,
but no fuel was getting to the injectors. The car started with a spray
of starting fluid. It turned out he had managed to swap the fuel lines
around. This meant the pump was sending
fuel down the low pressure return
line instead of through the proper high
pressure
line to the fuel filter. According to him, the fuel was getting as far
as the
regulator, but not to the injectors, as the regulator wasn't letting
it pass to the injectors. Changing the connections back fixed that. I'm
not sure how this could happen, but that's what he reported to me.