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Replacing the PCV (Positive
Crankcase Ventilation) valve, and why you
need to
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The primary reason
for plugged PCV valves is neglected oil changes, which causes sludge.
Secondarily, it also happens to engines that are primarily used for
short trips, where moisture, fuel, and acids build up in the oil,
emulsifying it into sludge, which is related to the neglect thing
mentioned earlier. 3 months between changes might be too long depending
on how you drive.
Also, an engine with worn compression rings will have massive amounts
of blowby, which will overwhelm the PCV valve's ability to pass air and
cause the excess vapors (and oil) to be pumped into the intake before
the throttle plate.
Since the
air inside the
crankcase also contains contaminants like unburned fuel, water, acids
and other things that your engine and its oil do not like, venting the
excess pressure also helps to vent those contaminants out of the engine
before they settle into the oil in the first place, so your oil stays a
bit cleaner longer.
In the old
days, you had
something called a "road draft tube", which simply allowed the pressure
(and the gases) to leak out a hollow tube that extended downwards from
the crankcase to a spot near the bottom of the engine, where it
dissipated into the surrounding air.
This is a Hudson
straight-eight. It has not one, but TWO road draft tubes, indicated by
the arrows. The tubes come out of the valve chest just below the
manifold and, descend to the bottom of the oil pan.

There were
two problems
with this road draft tube system:
Some PCV valves are
very
simple to replace. They sit on top of the cam
cover, right in plain sight. You grab them, haul until they pop
loose, then replace them.
Replacing the PCV
valve
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A closeup of the above photo. The PCV valve is the white thing. |
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Now that the valve is popped out, I can pull the other end of its upper hose off the stub on the intake plenum. |
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And there we are. New PCV valve in place. It's pretty easy, actually. Warm weather combined with needle-nose pliers did the trick. |
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I reassembled everything as well as I
could to see
how it
worked: back to top The valve is normally closed by virtue of the curly spring. The green plunger is like an upside-down roofing nail. Its head sits on the bottom (crankcase side) of the valve body against spring pressure, preventing gas passage. There are actually two "closed" positions for the PCV valve. One "closed" position keeps intake air from entering the crankcase, and the other keeps most blowby gases from entering the intake. In between is the "open" position, where gas is allowed to pass most easily to the intake from the crankcase. The black mark you see is the point of highest plunger lift, and highest gas velocity. Soot collects there like it does around your throttle plate. I had originally thought there was no taper on the plunger on Honda PCV valves, but there is. On the shaft of the plunger from the lowest to highest points that I can measure accurately on my example, there is a .014" taper. Also, my example's high mileage (248,000 miles) appears to have worn a small step into the shaft, which stops right at the point of highest vacuum (at the bottom of the black mark). This step is .006". Both taper and step are hard to see unless you REALLY stare at it. Toyota PCV valves have an angled slot or a large and obvious step in the shaft of the plunger. These accomplish the same thing as the taper on Honda valves. At high positive pressure differential (crankcase is higher than intake), flow becomes most restricted as the plunger rises and its shaft wedges its bore mostly closed. At negative pressure (intake is higher than crankcase) the plunger drops and the head reaches its seat, sealing the valve shut, preventing intake air from entering the crankcase. That's where the Positive in Positive Crankcase Ventilation comes from: Air either moves from crankcase to intake, or it stops entirely. In between these two extremes is the plunger position where most gas flow occurs from crankcase to intake. At some point, gas passage area around the plunger head equals gas passage area at the plunger shaft's bore, and gas flow is maximized. This maximum flow can occur at just about any throttle opening as long as pressure differential is at just the right level. At full throttle, there is initially little pressure differential between crankcase and intake since the throttle is wide open, but blowby will also be at its highest level, so the valve will be pushed open once that full-throttle blowby hits it. The clicking noise you hear when you shake a good PCV valve is due to the fact that the spring that is supposed to push the plunger head against the seat is actually slightly short. It stops just short of the seat, so at very small pressure differential, the plunger's head can rise off its seat impeded by no spring resistance at all. This probably helps to ensure operation at extremely low pressure differentials. |
What happens when you remove the PCV valve entirely in a modern car? back to top There are many, many Web sites that report that a stuck-open PCV valve "can" result in rough idling and stalling. This seems to be standard PCV system boilerplate that has not been updated since 1980. Just to see what happened, I tried uplugging the PCV valve from the intake manifold on two cars, a 1991 Acura Integra, and a 1999 Toyota Tercel. The Tercel, of course is OBD-II, which means its engine management system is pretty sophisticated. The 1991 Integra: 1) I tried plugging the PCV hose shut. The idle dropped momentarily, then climbed smoothly back up to 750rpm and remained there. When I let go of the hose, the idle surged briefly, then settled back to 750rpm. As expected, the engine management system was adjusting air flow to achieve correct idle speed. 2) with the car fully warm, I unplugged the PCV valve hose at the pipe where it enters the intake manifold, so the PCV intake was completely open as a massive air leak into the intake downstream from throttle plate. The idle dropped momentarily, then began smoothly and regularly surging between 1,000rpm and 2,500 rpm, with about one second between cycles . As expected, the engine management system, crude as it is, was attempting to adjust the mixture to be correct. The air leak being too great, however, it was unsuccessful in doing so. (Interestingly, air flow from the PCV valve itself stopped dead, suggesting that ambient air pressure was keeping the valve shut. In other words, crankcase pressure was lower than ambient, probably because excess pressure was being drawn into the intake tube upstream of the throttle body.) I then plugged the PCV intake pipe with my thumb, mimicking a plugged PCV valve. The idle returned to a smooth 750rpm and stayed there. I discovered that I could uncover up to a quarter of the PCV intake pipe before the idle began surging again, the severity of the surging directly related to the amount of exposed intake pipe. A quarter of the intake pipe appears to be roughly what would be admitted by the PCV valve itself at full-flow. It appears that given a massive air leak, the engine's computer will continue to attempt to adjust the mixture by adding fuel until the RPMs rise to the closed-throttle fuel-cutoff point, at which point fuel is turned off, the revs fall enough for the ECM to turn the gas back on again, and then the cycle repeats until the leak is plugged or the car runs out of gas. ------------------------- The 1999 Tercel: 1): The hose-plug test was identical to the Integra, except that the idle never dropped. It appears that the Tercel's engine management system is faster than the Integra's, and responded too quickly for the idle to drop. Idle remained the same. 2) When I pulled the hose off the intake, creating the same massive air leak I had subjected the Integra to, again the idle did not drop, but immediately began a surge cycle. The Tercel has no tach, but it did not seem to rev nearly as high as the Integra, and its cycle time was about a half-second instead of the Integra's full second. The idle settled down immediately once the pipe was plugged with my thumb. I discovered I could uncover fully half the exposed intake pipe before cycling began. Slowly uncovering the pipe resulted in a steadily INCREASING idle until surging began. Half of the intake pipe appears to be roughly what would be admitted by the PCV valve itself at full-flow. To repeat from above: It appears that given a massive air leak, the engine's computer will continue to attempt to adjust the mixture by adding fuel until the RPMs rise to the closed-throttle fuel-cutoff point, at which point fuel is turned off, the revs fall enough for the ECM to turn the gas back on again, and then the cycle repeats until the leak is plugged or the car runs out of gas. ------------------------- Conclusion: Cars with engine management systems do not suffer noticeable problems from a plugged or stuck-open PCV valve unless an extremely unusual situation is present. Some history: I once had a 1975 Toyota Corolla with a carburetor and no feedback system. This car would not idle at all with the PCV valve removed. Unlike the Integra's and Tercel's feedback systems, the carburetor was unable to compensate for the excess air. I discovered this quite by accident when an aftermarket PCV valve came apart on me. I had removed the valve cover (the PCV valve was perched atop it) to adjust the valves, and placed the cover upside down on the driveway. Unbeknownst to me, a little ball fell out of the PCV valve and rolled away. On reassembly, the car started fine, but would only run if the throttle was pressed. I pulled my hair out for a good hour, checking and rechecking everything, and I could find nothing out of place or otherwise wrong. I don't remember what made me pull the PCV valve out to check it, but I did, and to my astonishment, I could see right through it! I had a giant air leak! No wonder the car would not idle: There was insufficient vacuum under the throttle plate to help pull fuel out of the idle jets. I eventually found the little ball at the edge of the driveway, cleaned it off, put it back, and everything was back to normal. I later discovered that OEM Toyota PCV valves would not come apart on you if you tippped them upside down. So guess what I did next? |