How can I get the crankshaft bolt undone so I can
change my timing belt?
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This question shows up in
the newsgroup
quite regularly. The bolt holding the pulley to the crankshaft is on
there TIGHT. Some folks have had so much trouble getting it started
they've posted plaintive enquiries wondering if it's a left-hand
threaded bolt! No, it unscrews the regular way, but don't kid yourself
that you're going to undo it with a short-handled wrench. Having the
car up on jackstands probably won't give enough room to swing the
handle of the wrench you're going to need.
Also most Honda engines
have a special
quirk that very few engines do: They turn
counter-clockwise, backwards from the industry norm. With any other
manufacturer, you can
wedge a wrench up against the frame just so, then blip the starter to
crack the bolt loose, which happens to be a very effective and
non-destructive method. Not so with Honda, which is why we have such
problems. The only two exceptions to this rule (that I'm aware of) are
the Acura 1.7 EL's
engine, and the 2.7L
C27 as installed in some Legends.
They are Honda's only engines that turn clockwise when viewed from the
front, and whose
bolts can be loosened with the wrench-on-the-frame trick.
The
physically easiest way to get the bolt loose:
An impact wrench. The best
method by far.
DeWalt 250lb electric impact wrenches are
available from any industrial rental place for less than $20 per day.
You might have to buzz back-and-forth (tighten for a bit, loosen for a
bit, etc.) for a minute or so, but it will probably eventually come
free. Mine did, and I live in the Rust Belt. These are very handy as
they require no $1,000 compressor.
If the bolt does not let
go no matter
how long you buzz with the DeWalt, you'll need some heavier artillery:
An air impact wrench backed
up by a big compressor. If
a
regular 1/2" drive air wrench won't work, try the Big Bertha of impact wrenches: A
3/4" drive 600 ft-lb
job. If even Big Bertha fails, or you can't get your hands on a
gun that big, a blow or two on the crankshaft bolt with an air hammer
(rentable) will break the seal that's locking things up. Don't
worry, you won't damage anything by whacking it with the air hammer.
Garages do this on a daily basis. You can even try a hard whack with a
regular 16oz claw hammer, but don't miss, or you'll bend something
expensive!!!!
If you don't have an air
wrench or
compressor, you can go to a nearby garage and ask them to buzz the bolt
loose for you, then snug it up again, just enough for you to get home.
Might cost you five or ten bucks or so, and the mechanic/garage may not
even charge you if they don't have to put the car on the hoist. Worth a
try, anyway.
The beauty of any
impact gun -- air or electric -- is that
because of how it works, the crankshaft and the engine itself WILL NOT
MOVE or rotate at all as you
attack the bolt. This means that your careful TDC setting won't be
disturbed, and you don't need to worry about trying to keep the crank
from turning while you work.
Manual methods: Not as desirable, but if you have no access to the
electric impact wrench or air
tools, the only way
One
possible serious problem with any manual approach to removing the crank
bolt is tearing of the upper
engine mounts. Since you'll be applying a large amount of force over a
large amount of time, you will end up pulling the engine in the
direction of your efforts. Pull it enough and you run the risk of
over-stressing the upper mounts. In the
vast majority of
cases, just pulling with all your might is utterly futile. I'd try
an impact gun,
or the pulley-holding tools mentioned below
before simply hauling on it with a breaker bar.
With manual tools, a new problem arises: How to stop the engine from turning when you apply the necessary torque with a half-inch drive tommybar whose handle has been extended with a length of pipe. Just having the car in gear won't cut it. Jamming a big screwdriver into the teeth on the flywheel works sometimes, but it's a good way to risk tearing up the ring gear.
Luckily for us, Honda has
already
thought about this. Honda has used a
number of pulley designs over the years, and they have included features on the
pulleys that
are designed to receive pulley holding tools. These tools are available commercially,
or are easily
constructable by you.
For Hondas with a hex
aperture in the
pulley, the proper way is to use the tool pictured at the front of the
shop manual. It's essentially a length of hexagonal pipe with a handle
welded to it. It will fit into the hex hole in the pulley and allow a
deep socket of the proper size to pass though and get hold of the bolt.
Two posters, "jamieson"
and "Curly" combine here to
offer this home-made version of
the Honda "special tool".
A professionally-made tool is available here, and below...